Zhengtao Gan
Zhengtao (Jake) Gan

Zhengtao (Jake) Gan

Assistant Professor, School of Manufacturing Systems and Networks

Arizona State University, Mesa, AZ
Adjunct Assistant Professor, Department of Mechanical Engineering, Northwestern University

About

Dr. Zhengtao (Jake) Gan directs the Mesoscopic Science in Advanced Manufacturing (Meso-AM) Research Group. His research mission is to reveal nano- and meso-scale material and energy transport processes in advanced manufacturing through synchrotron radiation experiments, mesoscopic phase-field modeling, and machine learning-based digital twins.

He is the author/co-author of the book Mechanistic Data Science for STEM Education and Applications (Springer, 2021) and maintains an active educational presence through tutorials on JAX programming, finite element methods, and computational fluid dynamics.

PHOENIX — a hybrid physics-based and AI-accelerated Fortran + OpenMP solver for simulating process-to-microstructure evolution in laser-based additive manufacturing (LPBF, DED).

ASU Technology Center ASU Technology Center, Mesa, AZ

Research

Research overview: Synchrotron Radiation Experiments, Mesoscopic Modeling, and Machine Learning Digital Twins

Additive Manufacturing

Metal and ceramic additive manufacturing processes, melt pool dynamics, keyhole stability, and porosity formation mechanisms.

Synchrotron X-ray Imaging

Real-time synchrotron experiments to observe melt pool and dendrite dynamics during advanced manufacturing processes.

Multiscale Computational Methods

Computational fluid dynamics (CFD), finite element methods (FEM), and phase-field methods for manufacturing simulation.

ML-Informed Computational Design

Machine-learning-informed digital twins and data-driven approaches for process optimization and materials design.

Enhanced Geothermal Systems

Thermo-hydromechanical-chemical (THMC) processes in enhanced geothermal energy systems.

Awards & Honors

World's Top 2% Most-Cited Scientists

Stanford University, 2024

DOE Basic Research Award

$4.9 Million

NVIDIA Academic Grant Program

Generative AI

ARMY DEVCOM Award

$250K, Single-PI

AM-Bench Winner

NIST, 2018 & 2022

AM Modeling Challenge Series Winner

AFRL, 2020

Selected Publications

2,866 Citations
22 H-index
24 i10-index
  1. 1.
    Universal scaling laws of keyhole stability and porosity in 3D printing of metals
    Gan, Z., Kafka, O.L., Parab, N., Zhao, C., Fang, L., Heinonen, O., Sun, T. and Liu, W.K.
    Nature Communications, 12(1), pp.1–8 (2021)
  2. 2.
    Data-driven discovery of dimensionless numbers and governing laws from scarce measurements
    Xie, X., Samaei, A., Guo, J., Liu, W.K. and Gan, Z.
    Nature Communications, 13(1), pp.1–11 (2022)
  3. 3.
    Physics-embedded graph network for accelerating phase-field simulation
    Xue, T., Gan, Z., Liao, S. and Cao, J.
    npj Computational Materials, 8, 201 (2022)
  4. 4.
    Mechanistic data-driven prediction of as-built mechanical properties in metal additive manufacturing
    Xie, X., Bennett, J., Saha, S., Lu, Y., Cao, J., Liu, W.K. and Gan, Z.
    npj Computational Materials, 7(1), pp.1–12 (2021)
  5. 5.
    Mechanistic artificial intelligence for modeling, design, and control of advanced manufacturing
    Mozaffar, M., Liao, S., Xie, X., Saha, S., Park, C., Cao, J., Liu, W.K. and Gan, Z.
    Journal of Materials Processing Technology, p.117485 (2021)
  6. 6.
    Benchmark study of thermal behavior, surface topography, and dendritic microstructure in selective laser melting
    Gan, Z., Lian, Y., Lin, S.E., Jones, K.K., Liu, W.K. and Wagner, G.J.
    Integrating Materials and Manufacturing Innovation, 8(2), pp.178–193 (2019)
  7. 7.
    A cellular automaton finite volume method for microstructure evolution during additive manufacturing
    Lian, Y., Gan, Z., Yu, C., Kats, D., Liu, W.K. and Wagner, G.J.
    Materials & Design, 169, p.107672 (2019)
  8. 8.
    Modeling of thermal behavior and mass transport in multi-layer laser additive manufacturing
    Gan, Z., Liu, H., Li, S., He, X. and Yu, G.
    International Journal of Heat and Mass Transfer, 111, pp.709–722 (2017)
  9. 9.
    Numerical simulation of thermal behavior and multicomponent mass transfer in direct laser deposition
    Gan, Z., Yu, G., He, X. and Li, S.
    International Journal of Heat and Mass Transfer, 104, pp.28–38 (2017)
  10. 10.
    Mechanistic Data Science for STEM Education and Applications
    Liu, W.K., Gan, Z. and Fleming, M.
    Springer (2021) — Book

Experience & Education

2024 – Present

Assistant Professor

School of Manufacturing Systems and Networks, Arizona State University, Mesa, AZ

2024 – Present

Adjunct Assistant Professor

Department of Mechanical Engineering, Northwestern University, Evanston, IL

2022 – 2024

Assistant Professor

University of Texas at El Paso, El Paso, TX

2020 – 2022

Research Assistant Professor & Assistant Director

Northwestern University, Evanston, IL

2017 – 2020

Postdoctoral Fellow & Research Associate

Northwestern University, Evanston, IL

2017

Ph.D.

Institute of Mechanics, Chinese Academy of Sciences, Beijing

Teaching

Research Group

Meso-AM group members working at the synchrotron beamline Group members at the synchrotron beamline experiment

Current Students

Mehrdad Zomorodiyan
Ph.D. Student (Fall 2024 – )
Prokash Chandra Roy
Ph.D. Student (Fall 2023 – )
Zixun Li
Ph.D. Student (Spring 2023 – )
Xavier Hebol D Cruze
Master's Student (Spring 2023 – )

Alumni

Augustine Twumasi
Ph.D. (2021–2025) → Asst. Professor, Univ. of Wisconsin-Stout
Soumya Shouvik Bhattacharjee
M.S. (2023–2025) → Ph.D. Student, Purdue University
Cesar Diaz Caraveo
Undergraduate (2024) → Ph.D. Student, Stanford University

Professional Service